Precision Coatings, Inc. offers several ceramic coatings applied by Plasma Spray.
Plasma sprayed ceramic coatings have many desirable properties. They are dense, resistant to wear, corrosion, & heat, and inert to most acids, alkalis, and solvents. Ceramic coatings are often used for wear & corrosion resistance and to provide low friction surfaces.
Types of Ceramic Coatings
- Aluminum Oxide
- Alumina-Titania
- Chrome-oxide
- Zirconia based
Ceramic Coatings Resist:
- Fretting
- Sliding wear
- Erosion
- Abrasion
- Galling
- Hot gases
- Corrosive liquids
Type | Hardness | Resistance to | Examples of Uses |
---|---|---|---|
Alumina oxide | Rc 55-65 | Wear, heat, high temperature erosion, provides electrical insulation | Heat shields, seal surfaces, electrical devices. |
Alumina-Titania-Silica | Rc 48-52 | Abrasion, resistance to molten metals: zinc, aluminum, copper | Various; Foundry equipment: pouring ladles, zinc baths; Thick coatings. |
Alumina-Titania | Rc 55-63 | Fretting, cavitation | Pump components, textile handling components |
Chrome oxide | Rc 65-72 | Abrasive grains wear | Seal surfaces, propeller blades, and mining parts. |
Titanium dioxide | Rc 65-72 | Abrasive grains | Pump components, Seal areas. |
Zirconium oxide | Rc 25-35 | High Heat and Oxidation | Piston tops, plasma chamber parts. |
Benefits of Ceramic Coatings
- High hardness and durability
- Abrasion and erosion resistance
- Corrosion resistance
- Low friction surface
- Anti-galling properties
- Electrical resistivity/ insulation (Dielectric strength)
- Thermal barrier properties/ Oxidation resistance (TBC)
- Resistance to thermal shock
Typical Parts Coated with Ceramic
- Rods
- Plungers
- Shafts
- Seal Areas
- Seal Surfaces
- Blades
- Propellers
- Rollers
- Guides
- Plates
- Discs
- Wheels
- Tips